Unlocking value from manufacturing data

A pharma manufacturer established an IT/OT data platform to exploit shopfloor data and improve operational and energy efficiency.

Data

Unified access

Energy

Consumption insight

Efficiency

Improved analytics

Turning manufacturing data into actionable insight

The client required a converged IT/OT architecture and analytics platform as a foundation for smart manufacturing and digital twins.

Objectives

Improve data management, enable advanced analytics, and support energy efficiency use cases.

Opportunity

Pharmaceutical plants generate large volumes of data that often remain underutilized for performance improvement.

Driving Complex Global Transformations

Proven delivery overcoming complex multi-country business challenges

Key Challenges

Fragmented data across IT and OT systems

Limited semantic structure and governance

Need to scale toward digital twin capabilities

Solution

Assessed IT/OT convergence architecture and data processes

Designed a TO-BE architecture aligned with ISA-95 and UNS principles

Defined functional hierarchies and ontologies

Developed a use case catalogue including energy consumption analysis

Impact

Insight-driven operations

Improved access and governance of manufacturing data.

Enhanced analytical capabilities across production systems.

Enabled focused energy efficiency initiatives.

Laid the groundwork for future digital twins.

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