Unlocking value from manufacturing data

A pharma manufacturer established an IT/OT data platform to exploit shopfloor data and improve operational and energy efficiency. 
Researcher in a white lab coat stands in a blue-lit high-tech lab, facing shelves filled with glass bottles and vials, with digital touchscreens on both sides.
Data
Unified access
Energy
Consumption insight
Efficiency
Improved analytics
Automated stainless-steel filling line pours amber liquid into glass jars, with cleanroom workers blurred in a blue-lit manufacturing lab.
Turning manufacturing data into actionable insight 
The client required a converged IT/OT architecture and analytics platform as a foundation for smart manufacturing and digital twins.
Objectives
Improve data management, enable advanced analytics, and support energy efficiency use cases.
Opportunity
Pharmaceutical plants generate large volumes of data that often remain underutilized for performance improvement. 
Driving Complex Global Transformations

Proven delivery overcoming complex multi-country business challenges

Key Challenges
Two lab-coated professionals review a tablet in a modern pharmacy lab, with medicine shelves behind them overlaid by blue digital data panels and molecule graphics.
Fragmented data across IT and OT systems
Man in a control room studies large monitors showing blue and orange data graphs, using a mouse amid cool blue lighting and warm screen reflections.
Limited semantic structure and governance
Multi-channel pipette dispensing red liquid into a clear microplate in a bright lab, with rows of filled wells reflected on the bench.
Need to scale toward digital twin capabilities
Solution
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Assessed IT/OT convergence architecture and data processes 

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Designed a TO-BE architecture aligned with ISA-95 and UNS principles 

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Defined functional hierarchies and ontologies 

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Developed a use case catalogue including energy consumption analysis 

Impact
Insight-driven operations

Improved access and governance of manufacturing data. 

Enhanced analytical capabilities across production systems. 

Enabled focused energy efficiency initiatives. 

Laid the groundwork for future digital twins. 

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