Smart factory enabled by IT and OT convergence

A pharmaceutical company advanced its smart factory strategy by converging IT and OT to improve GMP performance and energy efficiency.

Efficiency

GMP optimized

Scalability

Future-ready

Interoperability

Systems aligned

Building the digital backbone of a pharma smart factory

The client pursued a digital transformation including MES/MOM Level 3, EBR compliance, and energy optimization across sites.

Objectives

Improve interoperability, scalability, and operational insight in GMP environments.

Opportunity

Regulatory pressure and efficiency targets demand integrated, data-driven factory operations.

Driving Complex Global Transformations

Proven delivery overcoming complex multi-country business challenges

Key Challenges

Heterogeneous shopfloor systems

Regulatory requirements for EBR and data integrity

Need for a structured, multi-year transformation plan

Solution

Performed pre-assessment and maturity analysis

Designed IT/OT convergence and Level 3 MES/MOM architecture

Evaluated MES/MOM and EBR solutions

Established a Smart Factory Transformation Office

Impact

Integrated, compliant, scalable

Improved interoperability between IT and shopfloor systems.

Enabled energy efficiency initiatives across sites.

Strengthened regulatory compliance foundations.

Accelerated the smart factory roadmap.

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